Why Choose 100% ES Fiber Hot-Air Nonwoven Fabric ?

Core Features

1. Soft & Fluffy Texture

ES fibers adopt a core-sheath bicomponent structure (common configurations: PE/PP or PE/PET). During the hot-air bonding process, hot air penetrates the fiber web, melting the sheath layer of the fibers while leaving the core intact. This creates a three-dimensional, naturally curled fiber entanglement structure, endowing the fabric with a cotton-like softness and superior fluffiness that is gentle on sensitive skin.

2. Dry & Breathable Performance

The porous three-dimensional structure enables excellent moisture wicking. Liquids are quickly transferred away from the fabric surface, preventing dampness and maintaining a dry touch. Meanwhile, the interconnected pores facilitate air circulation, effectively reducing stuffiness—making it ideal for skin-contacting products.

3. Safe & Hygienic

Functional masterbatches can be integrated into the fibers during production, including antibacterial agents, antistatic agents, and whitening agents. High-quality products comply with international standards such as FDA (U.S. Food and Drug Administration) and BFE (Bacterial Filtration Efficiency), ensuring safety for direct skin contact and medical applications.

4. High Elasticity & Shape Retention

The crimped fiber structure provides good resilience. The fabric is not easily deformed even after repeated compression, maintaining its original thickness and shape during use—avoiding the "flattening" issue common in low-quality nonwoven fabrics.

5. Customizable Hydrophilic/Hydrophobic Properties

Through surface modification or fiber formula adjustment, the fabric can be tailored to be hydrophilic (for rapid liquid absorption in hygiene products) or hydrophobic (for water-repellent applications such as medical gown linings), meeting the diverse needs of different scenarios.

6. Environmentally Friendly & Non-Toxic

Premium 100% ES fiber hot-air nonwoven fabric is typically non-toxic and odorless. Some biodegradable variants are available, aligning with global environmental protection trends and reducing post-use waste pollution.

Wide-Ranging Applications

1. Personal Hygiene Products (Core Application)

• Baby Diapers: Serves as the top sheet (direct skin contact layer) or distribution layer, providing softness and rapid liquid wicking to keep babies’ skin dry.

• Sanitary Napkins & Panty Liners: Used for the top sheet and distribution layer, ensuring comfort and preventing side leakage.

• Adult Incontinence Products: Acts as the top sheet or filling layer, catering to the comfort and hygiene needs of users.

• Wet Wipes: Serves as the substrate, offering softness and good liquid retention.

• Face Masks: Used as the inner lining (for comfort) or intermediate filter layer (when processed with electrostatic treatment to enhance particle capture).

2. Medical Supplies

• Surgical Gowns & Isolation Gowns: Used as the inner soft layer or middle barrier layer, providing comfort and basic liquid resistance.

• Bandages & Dressings: Serves as a wound contact layer, offering softness and breathability to promote wound healing.

• Medical Bed Linens: Disposable bed sheets and pillowcases, ensuring hygiene and comfort for patients.

3. Home Goods

• Bedding: Fillings for quilts, mattresses, and pillow inserts, providing warmth retention and breathability.

• Furniture: Sofa cushions and seat padding, delivering resilience and comfort.

• Household Insulation & Soundproofing: Sound insulation materials for walls and floors, leveraging the porous structure to absorb noise.

4. Industrial Applications

• Filtration Materials: Air filters or liquid filters, utilizing the porous structure to capture particles.

• Shock Absorption Materials: Packaging liners for fragile items, providing cushioning protection.

5. Pet Products

• Pet Pads: Core absorption layer, rapidly locking in urine and keeping the surface dry, ensuring pet comfort and hygiene.

Core Advantages of 100% ES Fiber Hot-Air Nonwoven Fabric

1. Balanced Strength & Softness

Unlike ordinary PP nonwovens that trade softness for strength, 100% ES fiber hot-air nonwoven fabric combines the high strength of ES fiber cores with the softness of the bonded sheath layer—avoiding easy tearing while maintaining a skin-friendly touch.

2. Mature & Cost-Effective Production Process

It can be manufactured via one-step or two-step hot-air bonding processes, with mature industrial technology and stable product quality. The production efficiency is high, and the cost is controllable, making it suitable for large-scale mass production.

3. Easy Functionalization for High-End Markets

The fiber structure allows for convenient integration of functional additives (antibacterial, antistatic, flame-retardant, etc.) during production. This enables the fabric to meet the stringent requirements of high-end hygiene and medical markets, expanding its application scope beyond basic disposable products.

In summary

100% ES fiber hot-air nonwoven fabric has become an indispensable material in the disposable hygiene product industry due to its comprehensive performance. With continuous technological advancements, it is also penetrating new fields such as eco-friendly packaging and high-efficiency filtration, demonstrating broad market potential.